Scrap Tire Pyrolysis
Niutech - Scrap Tire Pyrolysis Oil Refining Environmental Protection Resource Production Line
Niutech - Scrap Tire Pyrolysis Oil Refining Environmental Protection Resource Production Line is a high-performance, continuous industrial system featuring automated feeding and discharging, and intelligent continuous pyrolysis for easy and eco-friendly operations. The production line integrates 110 patented pyrolysis technologies, achieving a pyrolysis rate of more than 99.5% for scrap tires. It complies with stringent environmental standards set by the European Union's EEA and the U.S. EPA, and is capable of producing high-quality recycled oil, pyrolysis carbon black and steel wire. It meets the market demand for high value-added products, and has been successfully deployed in over 20 countries, showcasing its maturity and reliability.
Advantages
Leading Technology: Incorporates over 110 international patented technologies, ensuring high efficiency and a high conversion rate in the waste tire pyrolysis process.
Significant Benefits: Compared to traditional methods, it reduces production costs and increases overall economic benefits by more than 30%
International Certification: Holds EU CE, German TÜV, and ATEX certifications to ensure product quality and safety.
Environmental Innovation: Adopts a proprietary flue gas purification and waste heat utilization system for energy saving and carbon reduction.
Commercial Application: The technology has been applied in over 20 countries, demonstrating its maturity and reliability.
What is Industrial Continuous Scrap Tire Pyrolysis Production Line?
Technical Parameters
Item |
Content |
Feeding Raw Materials |
Waste rubber products（automobile tires, engineering tires, etc） |
End Products |
Pyro oil, carbon black, steel, NCG |
Processing Capacity |
10000+T/Y, 20000T/Y, 30000T/Y |
Annual Running Time |
8000 Hours |
Production Form |
Continuous operation; continuous feeding and discharging |
Heating Form |
Adjustable, constant temperature |
Working Pressure |
＜100Pa |
Pyrolysis Temperature |
Constant temperature pyrolysis, adjustable temperature |
Automatic Level |
Fully automatic intelligent control |
Equipment Life |
No less than 10 years |
Pyrolysis rate |
＞99.5% |
Technical process
Pyrolysis Process
Main Technical Features Of Waste Plastic Pyrolysis Plant
● Wide Adaptability of Raw MaterialWith good adaptability and inclusive for raw material, the waste rubber to fuel oil plant can process all kinds of waste rubber, such as scrap tires, waste rubber products.
● High Pyrolysis Rate, High Oil YieldPyro oil can be burnt as fuel directly. Pyrolysis rate can up to 99.5%.
● Low Waste EmissionsNo waste water, no waste residue.
The index of flue gas emission is in compliance with the most strict local emission requirement.
End products
End Products |
Application |
Pyro Oil |
→Raw oil for oil refinery plant |
Steel |
→Steelmaking |
rCB |
→To produce tire, cable, rubber roller and conveyor, etc |
NCG |
→Back to pyrolysis section as fuel |
Waste Plastic Pyrolysis to Oil Production Line Prodedure
Shredding & Feeding: The scrap tire is shredded into proper tire chips and continuously to be fed into the reactor for the normal pressure low temperature pyrolysis together with the low temperature sulfur transfer catalyst through the hot sealed device.
Pyrolysis:The pyrolyst oil gas is turned into fuel oil and little combustible gas (recycling use after scrubbing) after fractionation and cooling through oil separator.
Pyrolysis Product:The solid output “raw carbon black and steel will be separated by magnetic separator. The raw carbon black will be automatically transferred to the carbon black production system and the industrial grade carbon black will be obtained after a serious of processes like milling etc. or will get other kinds of high-value chemical material. The separated steel could be sold as scrap steel.
Heat Recycling:The combustible gas will be totally used as fuel to the system after scrubbing process. The heating system adopts residual heat recycling technology, which far saving energy consumption and low down the running cost. The gas produced by the production line will be purified to meet the environmental standard then discharged.
Sub Systems of Scrap Tire Pyrolysis Machine
Core Technologies
Pyrolysis technology has some common difficulties, such as easy-coking of pyrolysis system, difficult dynamic sealing of feeding and discharging, and easy-polymerization of outputs.
The pyrolysis equipment designed and manufactured by Niutech contains nearly ten thousand technical parameters. Through the trial and error and systematic design for a series of key factors of pyrolysis technology such as heating temperature, heat transfer surface, operating pressure, and anti-polymerization techniques, Niutech have solved the technology difficulties above and realized continuous operation of pyrolysis equipment.
