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Niutech - Intelligent Continuous Waste Plastic Pyrolysis Production Line

Waste Plastic Pyrolysis

Niutech - Intelligent Continuous Waste Plastic Pyrolysis Production Line

The industrial continuous waste plastic pyrolysis production line can process alkinds of waste plastics, such as PP/PE/Ps, single or mixed plastics. Wasteplastics will convert to high-added value products such as pyro oil and solidfuel through pyrolysis, and the pyrooil is able to produce new plastics as rawmaterial by chemical recycling.

    Niutech - Intelligent Continuous Waste Plastic Pyrolysis Production Line, which honored with China’s top Environmental Protection Science and Technology award: the State Scientific and Technological Progress Award, can dispose of single or mixed waste plastics including PP, PE, PS. The whole set of production line consists of: intelligent feeding system, continuous pyrolysis system, NCG scrubbing system, oil separating and cooling system, circulating water cooling system, flue gas purification system, and intelligent discharging system, Equipped with the world's leading fully automated control system, which can safely, environmentally friendly and efficiently make waste plastic into fuel. 

    Advantages

    National Honor: Awarded the highest honor in China’s Environmental Protection Science and Technology.

    Advanced Technology: High-efficiency waste plastic pyrolysis to fuel technology.

    International Certification: EU CE certification, Germany TÜV certification, EU ATEX certification.

    Customized service: customized production, modular design, continuous operation equipment.

    International Standard: Comply with EU EEA and US EPA environmental standards.

    What is Industrial Continuous Waste Plastics Pyrolysis Equipment?

    It is employed for the resourceful recovery of waste plastics. It completely breaks down the polymers in the waste plastic, reverting them to smaller molecules or monomers, resulting in the production of fuel oil and solid fuel. This process is conducted under strict safety and environmental standards, ensuring continuous and stable operation, which leads to an efficient, eco-friendly, and reduced waste management approach for scrap tires. Our waste plastic pyrolysis production line incorporates a special composite catalyst and a unique dechlorinating agent that promptly neutralize acidic gases, such as hydrogen chloride, emitted during PVC pyrolysis. This measure significantly extends the operational lifespan of the equipment.

    Technical Parameters

    Item

    Content

    Feeding Raw Materials

    All kinds of waste plastics, such as PP/PE/PS, single or mixed plastics

    End Products

    Pyro oil, solid fuel

    Processing Capacity

    10000T/Y, 20000T/Y, 30000T/Y...
    Can be customized according to the processing capacity

    Annual Running Time

    8000 Hours

    Production Form

    Continuous operation; Continuous feeding and discharging

    Heating Form

    Adjustable, constant temperature

    Working Pressure

    <100Pa(G)

    Pyrolysis Temperature

    Constant temperature pyrolysis, adjustable temperature

    Automatic Level

    Fully automatic intelligent control

    Equipment Life

    No less than 10 years

    Pyrolysis rate

    >99.5%

    Environmemtal protection

    Comply with the most strict local emission requirements

    Technical process 

    4

    Pyrolysis Process

    Intelligent Continuous (3)q6j

    Main Technical Features Of Waste Plastic Pyrolysis Plant

    ● Wide Adaptability of Raw MaterialPlastic waste pyrolysis plant can process all kinds of waste plastics, such as PP/PE/PS, single or mixed plastics.

    ● High Pyrolysis Rate, High Oil YieldThe pyrolysis rate can up to 99.5%.
    Pyro oil can be burnt as fuel oil directly. Raw oil can be used for oil reinery plant. The solid fuel is to be used as fuel.

    ● Intelligent and Continuous OperationPLC/DCS smart control system
    Rectify a deviation automatically and alarm automatically.
    24 hours continuous stable running.S

    End products 

    Niutech - Intelligent Continuous Waste Plastic Pyrolysis Production Line (4)76o

    End Products

    Application

    Pyro Oil

    →  Raw oil for oil refinery plant
    →  To be burnt as fuel oil directly

    Solid Fuel

    →  To be used as fuel

    Sub Systems of Waste Plastic Pyrolysis Machine

    8 components to ensure the operation of waste plastic pyrolysis machine.
    Intelligent Continuous (4)m36

    Core Technologies

    Niutech has developed pyrolysis equipment that addresses several prevalent challenges in the pyrolysis industry. These challenges include the tendency for the pyrolysis system to coke easily, the difficulty in maintaining dynamic seals during feeding and discharging processes, and the propensity for output materials to polymerize. 

    By meticulously designing and manufacturing their equipment with nearly ten thousand technical parameters, Niutech has systematically tackled these issues. They have focused on critical pyrolysis technology aspects, such as heating temperature, heat transfer surface, operating pressure, and anti-polymerization techniques. Through trial and error, Niutech has successfully resolved these technological hurdles, enabling the continuous operation of pyrolysis equipment.

    Core Technologiesylc

    Video