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Niutech - Intelligent Continuous Oily Sludge Pyrolysis Production Line

Oil Sludge Pyrolysis

Niutech - Intelligent Continuous Oily Sludge Pyrolysis Production Line

Niutech - Intelligent Continuous Oily Sludge Pyrolysis Production Line is a high-end oily sludge treatment equipment integrating more than 100 patented technologies. Specifically designed for soil remediation, it converts oily sludge into fuel oil and reduced soil. The system includes intelligent feeding, continuous pyrolysis, gas purification, cooling, flue gas treatment and intelligent discharging modules, and is equipped with a fully automated control system to realize 24-hour continuous and automated operation. While ensuring easy operation, safety and environmental protection, it significantly improves the economic and ecological benefits of oily sludge treatment.

    What is Industrial Continuous Oily Sludge Pyrolysis Production Line?

    By separating the water and organic matter in the dirty oily sludge from the soil, the mineral oil content in the solid product after pyrolysis treatment can be less than 0.05%, which meets the requirements of Class A of "Pollutant Control Standard for Agricultural Sludge" (GB4284-2018), and realizes the quantification reduction, harmless treatment and resource utilization of oily sludge under the premise of safety, environmental protection, and continuous and stable operation. 

    Advantages

    National Recognition: Awarded the highest honor in China's environmental protection science and technology.

    Efficient Remediation: The oily sludge pyrolysis process realizes high-efficiency soil remediation.

    International Certification: EU CE certification, Germany TÜV certification, EU ATEX certification.

    Customized Manufacturing: Customized production, modular design, continuous operation equipment.

    Environmental Protection Pioneer: Comply with EU EEA and US EPA environmental standards.

    Technical Parameters

    Item

    Content

    Feeding Raw Materials

    Oily sludge (ground sludge, refinery sludge, tank bottom sludge, oil spill on the ground, etc.)

    End Products

    Pyro oil, cleaned soil

    Processing Capacity

    10000+T/Y, 20000T/Y, 30000T/Y
    Can be customized according to the processing capacity

    Annual Running Time

    8000 Hours

    Production Form

    Continuous operation; Continuous feeding and discharging

    Heating Form

    Adjustable, constant temperature

    Working Pressure

    <100Pa

    Pyrolysis Temperature

    Constant temperature, low temperature without catalytic

    Automatic Level

    Fully automatic intelligent control

    Equipment Life

    No less than 10 years

    Environmemtal protection

    Comply with the most strict local emission requirements

    Technical process 

    2

    Pyrolysis Process

    oily-sludge

    Main Technical Features

    ● Wide Adaptability of Raw MaterialWith good adaptability and inclusive for raw material, the oily sludge pyrolysis machine can process all kinds of oily sludge, such as ground sludge, refinery sludge, tank bottom sludge, oil spill on the ground, etc.

    ● Excellent Treatment EffectPyrolysis production line can fully and maximum recovery of resource. After pyrolysis, the mineral oil content in solid output is <0.3%, even can reach to less than 0.05% if needed.

    ● High Environmental BenefitsThere is no need to add any chemical agents during the process. Whole pyrolysis process is completed in the closed pipelines to avoid the dust, VOC leakage issue and the secondary pollution.

    End Products

    End Products

    Application

    Pyro Oil

    → Raw oil for oil refinery plant
    → To be burnt as fuel oil directly

    Cleaned Soil

    → Can be used as backfill according to local regulation

    Sub Systems of Oily Sludge Pyrolysis Machine

    8 components to ensure the operation of oily sludge pyrolysis machine.
    Intelligent Continuous (4)uuu

    Core Technologies

    Pyrolysis technology has some common difficulties, such as easy-coking of pyrolysis system, difficult dynamic sealing of feeding and discharging, and easy-polymerization of outputs.

    The pyrolysis equipment designed and manufactured by Niutech contains nearly ten thousand technical parameters. Through the trial and error and systematic design for a series of key factors of pyrolysis technology such as heating temperature, heat transfer surface, operating pressure, and anti-polymerization techniques, Niutech have solved the technology difficulties above and realized continuous operation of pyrolysis equipment.

    For detailed introduction, please click→

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