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Niutech - Intelligent Automated Waste Plastic Pyrolysis To Fuel Equipment

Waste Plastic Pyrolysis

Niutech - Intelligent Automated Waste Plastic Pyrolysis To Fuel Equipment

The continuous industrial waste plastic pyrolysis production line is capable of processing a variety of waste plastics, including PP, PE, and PS, whether they are single or mixed. Through the pyrolysis process, these waste plastics are transformed into high-value products like pyrolytic oil and solid fuel. The pyrolytic oil can then be used to manufacture new plastics, serving as a raw material through a process of chemical recycling.

    Niutech - Intelligent Automated Waste Plastic Pyrolysis To Fuel Equipment, designed for the continuous refining of waste plastics into fuel, integrating high-efficiency pyrolysis with advanced environmental protection measures. Utilizing a special composite catalyst and dechlorinating agent, it significantly enhances equipment longevity and efficiently converts waste plastics into valuable fuels. Certified by the EU's CE and ATEX, as well as Germany's TÜV, our equipment adheres to the highest international safety and environmental standards, positioning it as a leading technology in global waste plastic pyrolysis and recycling.

    Advantages

    Environmental Protection Innovation: Adopting special composite catalyst and composite dechlorinating agent, increasing the equipment life and realizing fuel production from waste plastics efficiently.

    Efficient Conversion: Designed for waste plastics, capable of processing single or mixed waste plastics such as PP/PE/PS.

    Intelligent Optimization: Equipped with intelligent control system, it realizes real-time monitoring and optimization of the production process, which is convenient, stable and saves labor.

    Modular Design: Adopting modular design, it is easy to be flexibly configured and expanded according to customer's demand and scale.

    International Certification: Passed EU CE, German TÜV and ATEX certification, ensuring that the products comply with international safety and environmental protection standards.

    What is Industrial Continuous Waste Plastics Pyrolysis Equipment?

    It is employed for the resource recovery of scrap plastics. It achieves this by completely breaking down the polymers in the waste plastic, reverting them to smaller molecules or monomers, and in the process, producing fuel oil and solid fuel. This is done under strict conditions that prioritize safety, environmental conservation, and uninterrupted, reliable operation, ensuring that the disposal of waste tires is resource-efficient and eco-friendly.
    Our waste plastic pyrolysis production line incorporates a special composite catalyst and a unique dechlorinating agent. These are used to promptly neutralize acidic gases, such as hydrogen chloride, that are a byproduct of PVC pyrolysis. This proactive measure significantly extends the operational lifespan of the equipment.

    Technical Parameters

    Item

    Content

    Feeding Raw Materials

    All kinds of waste plastics, such as PP/PE/PS, single or mixed plastics

    End Products

    Pyro oil, solid fuel

    Processing Capacity

    10000T/Y, 20000T/Y, 30000T/Y...
    Can be customized according to the processing capacity

    Annual Running Time

    8000 Hours

    Production Form

    Continuous operation; Continuous feeding and discharging

    Heating Form

    Adjustable, constant temperature

    Working Pressure

    <100Pa(G)

    Pyrolysis Temperature

    Constant temperature pyrolysis, adjustable temperature

    Automatic Level

    Fully automatic intelligent control

    Equipment Life

    No less than 10 years

    Pyrolysis rate

    >99.5%

    Environmemtal protection

    Comply with the most strict local emission requirements

    Technical process 

    4

    Pyrolysis Process

    Intelligent Continuous (3)q6j

    Main Technical Features Of Waste Plastic Pyrolysis Plant

    ● Wide Adaptability of Raw MaterialPlastic waste pyrolysis plant can process all kinds of waste plastics, such as PP/PE/PS, single or mixed plastics.

    ● High Pyrolysis Rate, High Oil YieldThe pyrolysis rate can up to 99.5%.
    Pyro oil can be burnt as fuel oil directly. Raw oil can be used for oil reinery plant. The solid fuel is to be used as fuel.

    ● Intelligent and Continuous OperationPLC/DCS smart control system
    Rectify a deviation automatically and alarm automatically.
    24 hours continuous stable running.S

    End products 

    Niutech - Intelligent Continuous Waste Plastic Pyrolysis Production Line (4)76o

    End Products

    Application

    Pyro Oil

    →  Raw oil for oil refinery plant
    →  To be burnt as fuel oil directly

    Solid Fuel

    →  To be used as fuel

    Sub Systems of Waste Plastic Pyrolysis Machine

    8 components to ensure the operation of waste plastic pyrolysis machine.
    Intelligent Continuous (4)m36

    Core Technologies

    The process of pyrolysis often encounters several challenges, including the propensity for the pyrolysis system to coke, the complexity of maintaining dynamic seals during feeding and discharging, and the tendency of the output to polymerize.

    Niutech's pyrolysis equipment, which incorporates nearly ten thousand technical parameters, has been meticulously designed and manufactured to address these issues. By conducting extensive trials and employing a systematic approach to critical pyrolysis factors—such as heating temperature, heat transfer surface area, operating pressure, and anti-polymerization strategies—Niutech has managed to overcome technological hurdles, enabling the continuous operation of their pyrolysis machinery.

    Core Technologiesylc

    Video